Showing posts with label wood working. Show all posts
Showing posts with label wood working. Show all posts

July 13, 2012

Dollhouse Dormer Part 3

Cutting dormers for the Elizabethan birdhouse part 3.

Today I am cutting the window openings in the dormers using a miniature table saw with a 3 and3/8" diameter blade. 

First thing to do is draw lines right onto your tablesaw top. Use a felt tip marker and  a straight edge draw a put a line across the top that is the same width of the saw blade that runs parallel with the blade. Then draw a line perpendicular to that line to indicates the center of the saw blade's arbor hole.
photo copyright Karin Corbin 2012

That intersection of those two lines is the center point of where your blade will come through when you raise it up through your panel.

The first two sides of the window openings, top and bottom, were done using the table saw fence against the bottom edge of the dormer. The top point of the dormer lines up with the line indicating center of the arbor.

The last two cuts are created by placing the bottom edge of the dormer against the miter fence and using those lines on the table top as my reference point I line up the dormer to center the blade on my cutting line.
photo copyright Karin Corbin 2012

Because my window is centered on the peak of the dormer I have used double back tape to stick to temporary plywood fences to the top of my table saw (those are the light colored wood). Now I can just flip the dormer piece  over after making the first cut to make the second cut without recalibrating my position.  Note in the photo that I have clamped the dormer to the table saw top to make these cuts. When it is possible to use clamps I always take the time to do so instead of risking my fingers.

Cutting dormers part 1
Cutting dormers part 2

June 5, 2012

Cutting Dormers: part 2

photo copyright Karin Corbin 2012
Cutting dormers for the Elizabethan birdhouse part 2.

This time I am using the same miter slot sled jig I made in part 1  to cut a dormer for the back of my structure and also  the two side gable  ends. These pieces are triangular without any vertical side lengths. I have changed the angle of my miter fence using the 60 degree drafting triangle and now the base of the triangle will rest against the fence unlike in part 1 where the vertical sides were resting against the fence.
photo copyright Karin Corbin 2012

The first step was to cut a piece of material to the width of the base of the triangle given in  my measured drawing.
photo copyright Karin Corbin 2012
photo copyright Karin Corbin 2012

The right side of my jig was cut off by the saw blade so that is an easy indicator of where the actual cutting line is and I will make use of it as the registration for the point of my triangle. All I have to do is place a scrap piece of plywood at the corner where the fence and that right side of the jig intersect. Then I butt the material I am using for the dormer over to that location, remove the scrap and while holding the material down on the jig against the fence I slide it on through the saw blade to make the first cut. I always turn off the saw motor and let it come to a full stop before removing the part from the jig or trying to remove the waste cutoff piece.

photo copyright Karin Corbin 2012
Now flip your material over, register it again to that same intersection as in the last step (don't forget to remove that scrap you used to located the corner of the triangle) and then cut the last side of the triangle. The peak of your triangle will be perfectly centered across the width and that means it will also be the correct height. This is a very simple method once you get the hang of making triangles this way on your table saw. But if you are going to do lots of them exactly the same size for a production type of product then use a stop block on the left end of the fence instead of registering your pieces it to the corner each time.
photo copyright Karin Corbin 2012
I will do a post on making the roof cuts for the dormers later, it involves making compound cuts, a bit more complicated as you have to make a left and a right side but  it is  also done with a miter slot jig.

Elizabethan birdhouse

Cutting dormers part 1

Cutting Dormers: part 1

photo copyright Karin Corbin 2012
Cutting dormers for the Elizabethan birdhouse part 1

I still remember the days when I did not know how to approach making things like dormers for a miniature building. Lack of knowledge and often a lack of tools is where we all begin. This being a teaching blog I will show you how I am cutting the pieces for the front of a dormer that has a steep roof pitch. There are a number of methods to make these cuts and I don't always make them this way.

The miter angle fixtures that come with table saws won't rotate past 45 degrees but for this house I have to cut a sharper angle than 45. The method I chose  is to make a single runner miter sled for my 10 inch table saw. I have a number of pieces to make using this particular angle so the jig will be useful for insuring all the parts get cut to that same exact angle without variation.
photo copyright Karin Corbin 2012

The runner that goes in the table slot could be made of hardwood or if it is only going to be used a few times pine or basswood will also do the trick.  I am using a metal slide since I have one that I can unscrew and use it again and again for other jigs if I wish. As you will see I am using materials out of my scrap bin for the sled base and for the fence as well. Actually the plywood came out of a neighbor's scrap bin, I am not too proud to use his leftovers!
photo copyright Karin Corbin 2012

As I am cutting this roof at a 60 degree angle I am using a  drafting triangle with a matching angle to accurately establish the angle. I place the edge of the triangle right against the saw blade being sure it is not resting on any of the saw teeth, sneaking it between them, touching only on the flat of the saw blade. I have attached the fence to the base with double back carpet tape, it is plenty strong enough to hold it in place without shifting. I am using double back tape because I am going to reposition that fence to a couple of other angles for other dormers and gables and dormer roofs before I am done with all the cutting on this structure.

This first dormer front wall I am cutting has some vertical sides on it. Other dormers and gables I will cut are simply triangles with no vertical sides on them. I am showing those in other postings.

photo copyright Karin Corbin 2012

First the dormer plywood material is cut to width. Then I mark out how tall the vertical sides are. I make sure the mark at the point where the roof pitch starts gets transferred on down the edge of the plywood. That mark is going to be aligned with the cut edge of my miter jig. See photo above, it will enlarge if you click on it. This is a quick, simple and accurate method of aligning the starting point of the cut for the sloped roof line on the dormer.

photo copyright Karin Corbin 2012

The first cut goes just past the point of the peak.
photo copyright Karin Corbin 2012

Then the board is flipped, aligned to the mark and the second cut is made.

photo copyright Karin Corbin 2012

Notice how my board is left longer than the length of the small dormer, it gives me good registration against the fence. I will cut the second dormer piece I need from the other end of the board. That butterfly shaped piece left in the middle will still be there for a nice long registration against the fence.

That center waste piece has complimentary angles that will soon be recycled into making yet another miter sled jig for cutting the timber frame trim pieces that will go onto this dormer and on the gable ends of the house. Be sure to watch for opportunities like this because they give you those exact matches on angle cuts that will fit perfectly onto your house parts. I will show you the jig I make from it later on in this blog.

If I was making a dormer with equal side lengths I could have used a stop block on the fence for the second cut. But these dormers are on each side of another third dormer that sits between them and the peak is not centered across the width of the dormer.  You can see the dormers I just cut on the CAD model in the image below. They are on the left and right of the center dormer. Elizabethan birdhouse image below.
photo and design copyright Karin Corbin 2012
Link to Cutting Dormers: Part 2
Link to Cutting dormers: Part 3

June 2, 2012

Recipe For A Birdhouse


Before I started cutting the Elizabethan Birdhouse I thought it would be fun to stack most of  the ingredients on the counter and list them as if this were a scratch cooking blog rather than a  scratch miniature building blog. So exactly what does go into a project like this?

Lumber:
1 sheet of 7mm marine plywood
1/4 sheet of 9mm marine plywood
4 board feet or so of Black Cherry
1 board foot of  Western Red Cedar

Bricks and Chimney:
Block of raw red clay
Glazing stains
Grout
Polyurethane adhesive caulk to stick the kiln fired pieces to the structure

Windows:
Antique style, seedy (little bubbles) glass with an iridescent coating of gold tone with glows of blue, green, red. Helps obscure daylight view into the structure but lets light shine out at night
Roll of narrow copper foil tape
Solid core solder
Flux
Chemical patina solution to darken the solder
Window Glazing Putty

Door hinges:
Brass Sheet Metal
Brass Screws to secure hinges to door frame
Brass Brads to clinch the strap hinges to the door
Chemical patina solution to turn the brass black

Stucco:
Bucket of exterior grade, elastomeric "Venetian Plaster"
Artist acrylics to add aged detailing to stucco
Primer paint 

Roofing:
Marine Plywood
Thin Fiberglass cloth and epoxy with filler  to seal and reinforce roof joins
Copper sheeting to be cut into shingles
Solder
Blue-Green Chemical Patina Solution

Birdhouse Hole Entry:
Copper Plate from recycling sources
 Blue-Green Chemical Patina Solution
Solder
Polyurethane Adhesive 

Adhesives:
Acrylic adhesive caulking for the wood to wood joins
Polyurethane adhesive caulking for metal to wood joins

Misc supply:
Noel and Pat Thomas "Bug Juice" to stain the Black Cherry wood a dark gray
bronze screws
galvanized brads

LED Lighting:
Not shown as I have not purchased the LEDs yet

Instructions:
3D CAD Model for reference and to generate measured parts drawings
There are no assembly instructions for the more than 1,000 pieces most of which will be fabricated out of that stack of materials.

There is no point in asking me how many hours this will take to complete as I have no idea. It is a labor of love and will be going to my brothers house. There is no deadline which is a good thing as I lost most of last year's labor time to due health issues and this year I can only put in time on my "better" days which means it is a slow cooked recipe. But perhaps the flavor of it will be all the richer for that fact.





April 28, 2012

Fine tuning for miniatures



The other day I noticed the throat plate on my 10 inch table saw was a bit wobbly, not all of the leveling screws were touching the supports underneath. I was cutting a length of wood that was shorter in length than the throat plate so it became a safety issue and of course also a quality issue. Time for a precision tuneup. I cut large lumber pieces into strip wood down to about an 1/8 inch or so on this saw so I need  accuracy from it.

Not all tablesaw throat plates mount and level the way mine does so you will have to figure out the best way to level yours. But it is important to make sure it is flat and very close to level side to side and front to back.

The first thing I do to the throat plate is make sure it is flat. Then I take a file and flatten the ends of the adjusting screws. The ends of machine screws are typically  rough with burrs around the outside edge left from the manufacturing process.

Leveling can be done with the use of a straight edge resting on the table top sliding it back and forth to see if it hits but that is a rather clumsy and hit or miss method, you can't really see how close you are to dead level. All you can tell is if you hit an edge. Better than nothing though and that is how I used to do it. Nowadays I use a dial indicator gauge mounted in a holder. This is not expensive, you can get the setup for around $20.00 but you do want to be sure you have an extension for the feeler end of the indicator so it reaches the table. Dial indicators are useful for other kinds of tool setups as well such as working on lathes, seeing drilling or overarm router depth and router bit heights in standard router tables.
http://www.grizzly.com/outlet/Magnetic-Base-Dial-Indicator-Combo-President-s-Special/G9849

I start by leveling each end at the center then check the level at each of the four screws, then back to double check the two ends. When finished all screws should be firmly resting on the support underneath with no rocking. On this big saw I leave the back end of the throat plate about  half a thousandths high and the front end about that same amount low. That prevents the wood from potentially catching when I make my cuts.

For precise cuts like dadoes in miniature furniture or for cutting and tiny strip wood pieces or miniature furniture pieces then I use a 4 inch or 2 inch miniature table saw. Be sure you have level throat plates on these smaller saws.  It is not a worry with the Preac or Jim Byrnes table saws as they are designed and made level (unless you bend one) but it can be an issue on Proxxon, Micromark and Dremel table saws.
Since I had out the tools I use to calibrate my saws, lathes and such I went ahead and checked to be sure my table saw blade was still square to the miter slot and that the saw fence was also in proper alignment. I am using the same dial indicator type but a different holder that fits into the miter slot. One of these days I need to make a miter slot fixture for my miniature table saws, no one sells that item.


Saw cuts, drilled holes, routed edges are only as good as your hand control for feeding them combined with the quality of your tools but also it also matters how you set tools up and care for them.

February 22, 2011

Ladder is finished

photo copyright Karin Corbin 2011


Here is the ladder that will be used in the 1:12 scale dollhouse. I made it with a bit of a nautical influence from the style of companionway ladders. The imagined resident took a bit of care with the crafting of this functional object. It is not primitive rough work although it does show some wear from feet and a bit of dirt of course!

I posed it against the outside wall of the structure as it would have been too dark to photograph inside the house. I was not in the mood to setup lights for a proper photoshoot this evening. Don't you just love the duct tape that helps hold the sides of the uncompleted dollhouse together? I am looking forward to the day when the interior is finished to the point where I fix the walls together permanently. But getting there is fun and you get to go along for the journey.

I really enjoyed making this ladder, it was a nice change. But now I have to get back to the paper houses for the rest of the workday.

August 17, 2010

Progress on shutters


The wood work on the shutters is coming along nicely.

I need to make the decision to paint them blue or leave them as they are. I think the aging looks very nice. Of course they are meant to be worn by the wind and the rain as well as having a coat of grime and a hint of green slime. I think I will have to leave the decision to paint or not paint until later when I can do a temporary installation. The  overall look of the project will tell me what to do. I suspect that I will choose the option of painting but for now I will enjoy them as they are.

I have not made the hinges, latches and shutter hooks yet. That is something I am looking forward to doing although no doubt I will feel plenty of frustration during the fabrication of them.

August 15, 2010

Building the shutters


I have started cutting the parts for the window shutters. They are basic plank board shutters but I am adding some extra detail so they have a little more interest than a plain board does. My boards are being artificially weathered for an aged look. The wood I am using is Western Red Cedar and I have selected pieces with tight, vertical grain. They will be painted blue but the first step is to make the board have a gray tone. You can see the natural color in the groove I just cut.

A groove is cut near the edges of the boards. I want the groove to be the same distance on both edges of the boards so I am using a  jig to control the position. A small flame shaped jeweler's steel burr is being used to cut the detail. My shaper is a Cameron Deep Throat drill press, this is a specialized drill press that  turns very fast and accurately, almost as fast as a router. You can't use router bits or most cutting burrs (exception diamond coated burrs) in most drill presses and get a smooth cut in wood. So generally this work needs to be done with a Dremel or Proxxon motor mounted into a drill press or even a router table. Those machines turn fast enough for routing. Always check that the bit you are using is rated to run at the maximum rpm you plan to use for cutting.


What is important is having complete control over the board you are putting a groove into. I have created a channel which controls the board. The groove will now stay in the exact position along the edge. The only work my hands have to do is push down on the board while pushing it along through the groove.


My jig is  not fancy or complicated, it is built from wood scraps. The fence at the rear is permanently fixed to the base of the jig. The fence at the front is not fixed, I clamp it into position as required. It needs to be adjustable as my shutters are of different widths. Remember jigs can be easy to make and inexpensive. The results you get will make you look like a professional.

March 13, 2010

Bench Hook


Have you ever needed a little portable workbench you can use on the dining room table or counter top? Have you ever tried to saw something too big for a razor saw miter box and had it slide all over the place? If so then make yourself a "bench hook". Bench hooks have been around for eons, they are an ancient, simple and very useful jig. They are called hooks because they have a cleat that hooks over the front edge of a work bench or table or counter top.

There is certainly not much involved in making one of these. You will need a flat board and nice straight wood to make the cleats. One cleat is on top at the rear of the top, the other goes underneath the front edge. Be sure to keep the top cleat shorter than the length of the board you glue it to so the saw can clear the cleat. I have left room on both the left and right side of the cleat. Cleat boards are easy to make from 1" x 2" lumber. I have used a leftover piece of Baltic Birch plywood for my base since it was lying around unused. I make sure my top cleat has a truly square 90 degree cut on the ends so they can be used a guides for a flush razor saw that has no tooth set. That type of saw won't cut into the cleat that is guiding it. You could make the other end of the upper cleat a 45 degree angle for a miter cutting guide.

photo copyright Karin Corbin 2010

I have spray glued some rubber drawer liner to the bottom side of mine. That will protect the table top or counter top I use it on from scratches. It will help the bench hook grip to the surface I am using it on which will make working with it easier.

Look Mom no clamps to screw and unscrew! Need to stop to make and eat dinner and your project is in the way? It is easy to pick up the board with the project still on it and set it aside until you can get back to work.

How they work is simple, if you are using a saw that cuts on the stroke that pushes away from your body or using other tools that you push away from you such as chisels then the force of the tool keeps the bench hook in position. Of course you are not limited to just those tasks, you can use them for cutting boards with knives or for light duty hammering tasks. Make one with a Formica (laminate) covering on the top, wax the Formica and you can glue or paint projects on top of  your bench hook.

photo copyright Karin Corbin 2010

In the photo above I have placed a board I am going to cut against the rear cleat lining up the cut mark with the end of the cleat. Next I clamped a piece of plywood in place that lines up with the edge of the rear cleat. That clamped wood will do two things for me, first it keeps the wood I am cutting from shifting around so much, second it gives me a square edge to guide my razor saw against. I did not care that my scrap plywood had a hole in it or that it looks ugly, what matters is that there is an accurate 90 edge to guide my saw against.

See the bucket in the photo below? Just think of all the potential jigs for making miniatures that are hiding in there! With a few buckets of leftover wood, some glue, brads and a few screws you can create so much for so little money. There was that scrap of plywood with a hole in it sitting right on top.
photo copyright Karin Corbin 2010

March 5, 2010

Curtains and copper

photo copyright Karin Corbin 2010

I spotted a fabric in my local quilting store I thought my do for the curtains in the box bed area. Of course I had to buy a 1/4 yard of it. For some reason the print and colors reminded me of the Provencal prints although it is not one.  I think the fabrics terracotta color is going to be just right in the room. It will play off the terracotta of the fireplace bricks and highlight the copper pots and pans.

There will only be a little bit of curtain showing once I get the front made for the box bed. I want to get the curtains and mattress made before I put on the front face. I have not finalized my design for that piece of woodwork. I am still trying to decide if I will carve in a bit of a wave motif, or repeat a  celtic knotwork motif to tie in with the baby bed or maybe a bit of both. I hope to make up my mind in the next few days. I am feeling the need to get the walls fixed into position and get to the roofing.

photo copyright Karin Corbin 2010

The slate shingles I made seem to have provided the stimulus to drive me to move on to the roofing stage of the project. I really want to glue them on but I can't just yet as the edges will be prone to damage and I don't want to risk that. I did get the roof boards glued onto the bed shed ready for the slates to be installed.

I don't have a big collection of miniature items but I try to have on hand enough things to create a bit of a display inside of houses for shows and photos. One thing I do love is copper pots and pans. I used to own them for my real house but I downsized and let go of most of my antiques and decorative items. However it takes little room to have them in miniature size so that is where I indulge my love of such things. It was fun to open the boxes I store them in and play dollhouse trying out this and that item in the room to see how it will all look one of these days.

Tomorrow is the Seattle Dollhouse show. I am going to take my camera along to share a bit of the fun with all of you.

January 18, 2010

That driftwood look




In the two photos above I have set the side wall of the house right next to the front wall of the house. You can see the before and after effects of aging the timbers. The floors of the house are also in the photo, they were not bleached as the wood was already light in tone but they did have a vinegar and iron solution brushed over the raw wood as the first step in aging.

 I have mentioned before that the coastal cottage project is intended to have a grey cast to it invoking the feel of driftwood on a beach. The old timbers on these old houses will always weather to grey if left unfinished but they may still have some brown undertones to them. That is the look I want. This is a small cottage and the timber framing is very busy, the overall monochromatic color scheme of the dolls house has a calming effect on the viewer that lets one focus better on details.

I told you about a two step process to recreate mother natures reality aging in my workshop laboratory. Mad scientist at work! So first step is the two part wood beach, it is a peroxide based oxygen bleach. I stop the bleaching action by brushing water onto the timbers. As I am using a water proof substrate and also waterproof glue no warping or other damage is done to the dollhouse from this process.

The second step is the application of a dilution of iron minerals in vinegar. This solution is easy to make, soak rusty objects in vinegar then strain it and store it in a plastic or glass bottle. Never store it in a metal container. Or you can shred steel wool pads into vinegar, let sit for a day or two and then strain that solution. Usually though I purchase the famous Thomas "Bug Juice". I know the strength of the solution is consistent and  my purchase helps support the two people in the miniature business who have taught me more than any other individuals, Noel and Pat Thomas. They used to write a series of articles for Nut Shell News, Dollhouse Miniatures and later Miniature Collector I have all those articles saved into a big notebook. It is a fountain of wisdom, artistic attitude and examples of building fine miniatures from scratch.

January 17, 2010

Stucco Test


I started testing stucco last night. The store has changed brands on me. The stucco material I used to buy is no longer there. Last night I did a test patch of the new product they are carrying. I like it better in many ways, it is lighter in weight, the size of the bits of  sand is smaller, it does spread nicely, it is not as sticky.

Some things I don't like better, it is too white, it is not as sticky,  there are areas on the structure where I want to have larger grit showing. Ah you see there is no pleasing me, I want it sticky but not sticky and big grit as well as small grit. In order to get the right look for an old stucco wall that has cracking and failing plaster I have to use multiple products applied in layers. That is because that is how the real houses are created. I can also modify a product with bigger grit and a change of color and then layer on those variations. That may be what I will do this time around.

My goal will be to create a stucco that is showing age, has cracks and loss of plaster but is not completely decrepit. I am not building a haunted house, I am building a normal house that is in need of some attention. The photo below is a good reference for how that looks  on a real structure. I will be having a few areas where the plaster is coming off in larger sections, that is not shown in the photo.


The real life stucco process on a timber framed house starts with a very course mix of clay, straw, sand and other inclusions. That thick stuff is pushed into the underlying structure of wattle.  Wattle is basically  little sticks sprung or woven in the openings. Then what modern plaster masters would call the scratch coat is applied, that layer also has grit or other inclusions in it but it is not a course. After that comes a coat of smooth plaster. The last coating is a lime wash. The lime wash is to plaster walls what paint is to wood walls. It provides a protective coating that helps resist water.

Timber frame houses are an interesting architectural structure in terms of engineering. They move and they breathe. Moisture from inside the house can pass out through the plaster walls, that helps prevent issues such as toxic mold and rotting wood. The frames stay in good condition because of the plaster. When the plaster fails you dig it out and fill it back in again. There is a constant cycle of stress on the plaster, wind rain and movement due to changes in humidity. Only a newly plastered house would have the completely smooth texture from using a product such as Creative Paperclay or lightweight spackling compound or plaster. Only a newly plastered house would be free of cracks, stains and dirt. I don't build newly plastered houses so to achieve realism I use a combination of products of different textures and colors applied in layers.

Because I will also be applying paints, glaze and washes to the surface I need to have my stucco materials be water resistant. A wash of dirty looking water will melt and smooth away sharp edges of broken plaster if I make it from lightweight  hole filling product unless I choose to use an exterior product that dries to a water resistant surface. There is also the issue of the color of materials. The course daub (torchis) is not the same color as the white lime wash or colored lime wash. In some geographic areas of the world the earth the minerals used to make the layers of materials that make up the infill will be off white, other areas have a  golden tint or it could be grey and even reddish brown. Different layers such as the filler will be a color that does not match the final lime wash. What the local land provided  is what you got. They did not run to the local giant warehouse  home improvement store as I can. They will very likely have mixed their own stucco products for the various layers from basic materials using the locally favored formula passed around by word of mouth.

Set a time and a location for your project and then support your decisions with research. Remember to use materials the characters who inhabited your story house would used. They had to shop locally if they lived in the previous centuries unless they were very wealthy.

Quick and easy methods for dollhouse building are great but only if they make a believable finished product. Not all dollhouses have to be believable but sometimes that is the goal. Other times they are much like a stage or movie set, the designer edits out details and emphasizes others to create an artistic impression on the viewer. Either way  take the time to think it all out decided on a direction and then be consistent and faithful to that course


The photos below are some that I took on my tour of Normandy. Some show failing stucco and one shows newly restored stucco.





December 4, 2009

Cutting a dollhouse window opening

photo copyright Karin Corbin 2009

I was part way through building the shed roofed addition to house the box bed when I decided to add another window in it.

No way did I want to start over again. No way did I want to loose all the hours I spent in making thicknessing, sanding, routing, painting and gluing on the wood paneling that covers the walls.

This situation is very familiar to anyone who has ever modified a dollhouse kit or purchased an old dollhouse and made changes to it after the walls are up.

So here is what I did. I marked out the lines for the window opening. I used one of my very well loved diamond coated cut off disk in a Dremel Motor to cut down through those lines from inside the dollhouse. It is easier to work from outside a dollhouse but I wanted to exactly follow those panel grooves for this window.

photo copyright Karin Corbin 2009

Because the disk is an arc it won't cut all the way through the wood into the corners. In fact I only got a cut through right in the centers of the lines as I am putting in a very small window. But the cut through opening made with the disk was just long enough to feed through a small, razor sharp flush trimming saw.

photo copyright Karin Corbin 2009

Oh how I love these little saws, the blade is thin enough and strong enough to flex a bit without a permanent kink it you don't force it too hard. That allowed me to sneak it inside the walls of this small space and follow the kerf of the cut off disk. Now I have very nice square corners in my window opening. Job done, ready for me to build a window to fit in there.

Hope this method helps you get in a jamb* some day when you want to add another window or door where there was not one before.

Widget Supply is a good place to purchase these diamond coated cut-off disk. Just do a search for diamond disk, be sure you get one with a mandrel so you can mount it in your motor tool. Just like sandpaper they come in different grits.
photo copyright Karin Corbin 2009


My little flush time saw came from Hardwicks Hardware in Seattle, Washington, USA. It is important that this type of saw does not have offset teeth. A typical razor saw does not have offset teeth either. Lack of offset means it will follow along in a groove without cutting into the sides of the groove. You might find something similar in your area and sometimes people call them Bonsai saws as they are used in that hobby for trimming branches flush against the trunks. You can get a keyhole version of this saw too as well as folding handles. The blades are very thin and extremely sharp, they cut quickly with little effort.

*Pun intended, jambs are the wood liners that go against the house framing to trim out a window or door opening.

November 27, 2009

Blue Skies and progress

photo copyright Karin Corbin 2009

The sun came out today and it was grand sight to see shades of blue everywhere. The water, sky and even the earth were blue.  Fresh snow on the Olympic mountains provided the contrast of white. The breeze had the white capped waves dancing. Do enlarge the photo by clicking and join me on the beach. Bring hot chocolate with you to warm your hands and your insides, it is very chilly outside.

photo copyright Karin Corbin 2009

Welcome everyone come on into my new dollhouse. Pardon the mess and the duct tape, we are under construction. The carpenters took a holiday, they will soon come back to do some timber framing work. Then the plasterers will come and then the stone mason. The stone mason has yet to carve the stone sink that goes under the window on the left and to finish the fireplace. You have all heard the horror stories of trying to find reliable help in the construction trades.

photo copyright Karin Corbin 2009

Now you can finally see some progress on the dollhouse. Most of the windows are glued into the walls. I still have to cut the parts for a dormer and the roof.

photo copyright Karin Corbin 2009

I have always planned on adding a small shed roof extension. I thought at first it would be a shed roof on the outside to shelter tools and firewood. Then I decided it would hold a box bed for the inside of the house. It is called in France a lits-clos (bed closet). Some of them are free standing pieces of furniture. Mine will have a furniture type front facing the inside of the room. It is tucked in right next to where the fireplace will be, so warm and cozy snuggled in your little box for the night just like a kitten.

This shed roofed addition also helps with the overall look from the exterior and gives the interior more depth and adventure of exploration. An architect would have said it this way "breaking up the primary massing of the building".

It is a quirky cottage, the balance of the elements is informal rather than being symmetrical about a central point. But indeed there is balance and there will also be a lot of rhythm as you will see when it is all finished. One of the things that attracts me to timber framed houses is all of the rhythm of the framing members. It plays a little tune for your eyes and they simply must dance with a happy pace over all  the details of the dollhouse.

A long ways to go yet on this project but I am feeling good about things. Perhaps it won't end up in the trash bin after all.